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Copyright 2002 Tony Falcetano

 
30 Sep 06 - New Exhaust
After getting hassled by police and neighbors, I decided it was time to do something about the exhaust - MAKE IT QUIETER! 

Since I was in there anyway, Dynomax Magnum Race Bullets were welded up in place of the FFR glass packs, ought to give it a real kick!  Dynomax states a 2-4 db reduction in sound over open headers.

I did not want the metallic sound of the Lobaks.

The inside of the  Factory Five pipes actually steps down to about 2.5 inches.

I ordered the 23 1/2" long 3x3 Bullets from Jegs, $40 each. Probably should have gotten the  2.5x2.5 and flared the neck to fit the inside of the collectors.

 
Maybe I'll just weld them back up like this.... You can see the Bullet has many little holes inside it. The ceramic packing is guaranteed never to burn out.
Two sets of Car Chemistry inserts is what really makes a difference. Car Chemistry claims the 3 disk insert will reduce sound 5-7 decibels. We installed two sets of inserts in each pipe, one in the collector and one at the tip.  I have no idea how at this point how it will affect the engine power output.
I angled the tips down about 10 degrees, its really not very noticeable on the car.
Done -- looks just like the FFR pipes. Overall the pipe is about 4" longer than stock. The extra length is at the collector.
Here is the inserts at the tip. Note: The proper sized inserts can NOT be installed thru the angle-cut open end, the pipe must be cut.

With  two sets of inserts in each pipe, the car was definitely quieter a idle and midrange, but sound like it had asthma.

12 Nov 06 Update: I have since removed the insert from the end of the pipe. I did not like the sound and it seemed to stifle the car a bit.

With one set of inserts and the Race Bullets, the car sounded better, it is LOUD and has a roaring sound to it, almost like an F1 car. Still looking around for decent performance mufflers at a reasonable price. I only want to cut the pipes apart one more time.

11 June 07 - Heat Shields
Completed pipes with heat shields. They are coated with  satin  black BBQ paint.

I do have another set of mufflers (glass packs) that I will weld in over the winter.