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Copyright 2002 Tony Falcetano

 
30 Oct 04

Since our donor had no wheels, we decided to make a dolly to make it easier to move the car around. Thanks to Bob over at Sstarting Line for the design and the various internet forums for some of the measurements. We put 4 swivel casters from Harbor freight on it to make moving the car easier.

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It measures 3 x 6', and is made of one pressure treated 4 x 6 and one 2 x 6. (Home Depot)

Note: Further on in the build, we made the dolly smaller, see below.

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Our Factory Five Roadster will be on the dolly until it gets to the point where it must have wheels and tires to go any further.

Note: This is the width of the rear cross member.

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30 Dec 04

We narrowed one cross member of the dolly to 26" and shortened the overall  length to 60 inches.  These changes allowed the legs of an engine hoist to slide by the narrowed dolly. We discovered that the dolly would not allow the engine hoist to get close enough to the car when we test fit the engine.

One of the problems we encountered with the dolly was that it was too low to the ground, a drill would not fit underneath to drill the holes for the aluminum.  We raised it up a few inches by adding a 2 x 6 on top of the 6 x 6 cross members and replacing the small diameter wheels with 8" diameter wheels from Grizzly.  The bigger wheels also made a huge difference in how easy the loaded dolly was to push around. The Grizzly part numbers are...

G8175 Heavy Duty SWIVEL CASTER 8" 770# CAP.
G8179 Heavy Duty SWIVEL CASTER W/BRAKE 8" 770# CAP.

We added a 2 x 4 spacer to the front cross member that fits between the frame rails to keep the car from sliding off the narrowed cross member.

Once the frame is repainted, we'll cover the dolly with carpet or other padding.

The width of the front cross member of the dolly is just enough to so that it is slightly less than then the outside of the frame tubes.
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14 Nov 04

Body buck is done! Thanks to the various internet forums and Skip L. We'll add a rear brace to support the rear of the body after we place the body on the buck and see how it fits.

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24 Nov 04

Stewart Transport shows up at the house wit our Factory Five Roadster inside.

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Our FFR kit is the one on top.   The cars were secured and protected very well. inthetruck.JPG (178032 bytes)
Dave the driver goes in to hook up the crane and bring the car out. intruck.jpg (169710 bytes)
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A perfect fit on the dolly.

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